The Problem
Using steel shot blasting in their manufacturing process, Slacan had some safety concerns about the combustibility of the dust generated in their plant. A type of abrasive blasting process, steel shot blasting propels steel parts onto a material’s surface to clean and remove oxides and other debris. Slacan’s 14 cubic foot Wheelabrator and 6 cubic foot Cardinal shot blast launches raw, normalized and annealed steel that ranged from plate, threaded, forged and cast steel parts.
The application created hazardous dusts that not only posed inhalation hazards, but were also highly combustible. Fire and explosion presented the most urgent risk to workers, but chronic diseases were also a concern. Long-term exposure to metal dust is known to cause conditions such as silicosis, bronchitis, respiratory damage and even lung cancer.
Slacan knew they needed to provide better safeguards for their employees as well as their facility. The dry dust system they had previously installed in their plant failed to mitigate the risks of fire and explosion. The company was looking for a solution that not only gave their building and employees the fullest protections possible but also ensured that the factory remained up to code.
The Solution
Slacan called Diversitech to help address their air quality concerns. To adequately contain the combustible dust in Slacan’s factory, Diversitech recommended a custom installation of their Typhoon Central Wet Dust Collector. With high efficiency filtration capabilities, the Typhoon had the ability to safely capture explosive dusts while requiring minimal maintenance.
Diversitech wired the Typhoon unit directly to Slacan’s 14 cubic foot Wheelabrator and 6 cubic foot Cardinal shot blast so that the collector would turn on automatically with startup. As requested by Slacan, Diversitech constructed the unit with legs so that the pan and hopper could be drained directly into a steel drum using a ball valve for waste pickup. Simplifying maintenance further, the Typhoon’s bay door allowed technicians to easily power wash the interior and check the condition of the filter.