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FRED Sr. Self-Cleaning Extractor

The FRED Sr. Self-Cleaning Extractor sets the industry standard for eliminating welding smoke, grinding dust, and airborne contaminants. This portable welding smoke extractor delivers high-efficiency performance, improving air quality and ensuring clean air for your workers.
Capturing contaminants right at the source, the FRED Sr. portable fume extractor for welding features a powerful blower and high face velocity for optimal suction. Equipped with our standard MERV 15 rated Nanofiber filter, this fume extractor can remove particulate as small as 0.5 micron.
Our patented Injection Self-Cleaning System (ICS-360), both extends filter life expectancy and improves aggregate filter efficiency. Routine maintenance for the self-cleaning dust extractor is both fast & easy, reducing total cost of ownership.

Recommended Applications

Ideal for welding.
Ideal for grinding.
Ideal for deburring.
Ideal for soldering.
Not ideal for sanding
Not ideal for painting

Overview

The FRED Sr. portable welding fume extractor system is a professional-grade, mobile air-filtration solution built for clean air and superior welding fume extraction. Capturing contaminants right at the source, the FRED Sr. has a powerful blower featuring a high face-velocity. Equipped with our standard MERV 15 rated Nanofiber filter, this fume extractor can remove particulate as small as 0.5 micron.

This portable fume extractor is ideal for facilities that need a flexible, cost-effective solution to remove hazardous metal dust and ensure cleaner, healthier air throughout the workspace.

Benefits

Automatic Filter Cleaning system simplifies service and improves uptime
Compact, portable and easy to operate
Capture-at-source for cleaner air
Compliant with OSHA guidelines for controlling weld fumes
Enhances air quality for welding, grinding, and metal fabrication applications

Features

Flexible 10’ externally articulated capture arm
ICS-360 Injection Self-Cleaning System
21” easy-to-service Nanofiber filter (MERV 15)
Rotary starter with 15’ power cord & casters
Available as a portable smoke extractor or grinding fume extractor depending on your application
Integrates with existing fume extraction systems for facility-wide coverage

Options

Choice of flexible, externally articulated capture arm: 10’ or 13’
3.0 HP 1800 or 5.0 HP 2500 CFM High-Static Motor [230/460/575V 3PH]
Odor Absorption Kits
Minihelic Gauge
Spunbond Polyester Filter Cartridges (washable)
Afterfilter module, with HEPA Filter
Hood mounted LED light kit

Custom options allow you to tailor your portable fume extractor for specific processes — from light fabrication to heavy-duty industrial welding fume extraction.

Models and Options

The FRED Sr. Self-Cleaning Portable Fume Extractor base model comes equipped with a 120V, 1.5 HP motor and a 10’ externally articulated capture arm, but the following options are also available upon request:

10 Capture Arm / 3.0 HP – 230V

Up to 1800 CFM

Capture Arm: 10
Motor: 3.0 HP / 230V/3/60Hz
Product Number: FRED-01-030N2

10 Capture Arm / 3.0 HP – 460V

Up to 1800 CFM

Capture Arm: 10
Motor: 3.0 HP / 460V/3/60Hz
Product Number: FRED-01-030N4

10 Capture Arm / 3.0 HP – 575V

Up to 1800 CFM

Capture Arm: 10
Motor: 3.0 HP / 575V/3/60Hz
Product Number: FRED-01-030N5

13 Capture Arm / 3.0 HP – 230V

Up to 1800 CFM

Capture Arm: 13
Motor: 3.0 HP / 230V/3/60Hz
Product Number: FRED-01-13-030N2

13 Capture Arm / 3.0 HP – 460V

Up to 1800 CFM

Capture Arm: 13
Motor: 3.0 HP / 460V/3/60Hz
Product Number: FRED-01-13-030N4

13 Capture Arm / 3.0 HP – 575V

Up to 1800 CFM

Capture Arm: 13
Motor: 3.0 HP / 575V/3/60Hz
Product Number: FRED-01-13-030N5

Technical Specifications

Model (Product Number)	Motor (H.P.)	Air Flow (CFM)	Volts/Phase/Hz	Amps	Net Weight¹	Width¹	Height¹	Length¹	Cord Length (ft.)	Arm Length (ft.)	Arm Diameter	Filter Type
FRED-01-015N1	1.5 HP	1200	120V/1/60Hz	13.2	129.27	32.5	115	33	15	10	6″	Nanotech MERV 15
FRED-01-13-015N1	1.5 HP	1200	120V/1/60Hz	13.2	131.54	32.5	128	33	15	13	6″	Nanotech MERV 15
FRED-01-030N2	3.0 HP	1800	230V/3/60Hz	7.1	N/A	N/A	N/A	N/A	15	10	6″	Nanotech MERV 15
FRED-01-030N4	3.0 HP	1800	460V/3/60Hz	3.7	N/A	N/A	N/A	N/A	15	10	6″	Nanotech MERV 15
FRED-01-030N5	3.0 HP	1800	575V/3/60Hz	3.2	N/A	N/A	N/A	N/A	15	10	6″	Nanotech MERV 15
FRED-01-13-030N2	3.0 HP	1800	230V/3/60Hz	7.1	N/A	N/A	N/A	N/A	15	13	6″	Nanotech MERV 15
FRED-01-13-030N4	3.0 HP	1800	460V/3/60Hz	3.7	N/A	N/A	N/A	N/A	15	13	6″	Nanotech MERV 15
FRED-01-13-030N5	3.0 HP	1800	575V/3/60Hz	3.2	N/A	N/A	N/A	N/A	15	13	6″	Nanotech MERV 15

1- Product weight and dimensions are based on base-models and may vary depending on selected product features. Please contact us for an accurate shipping quote.

Learn how to get the most out of your FRED Sr. portable welding smoke extractor and maintain peak performance.
See our help topics and support videos below, and download the FRED Sr. product guide and owner’s manual.

How to..

+ Set up your FRED Sr. for the first time

Unpack Unit

Inspect carton for any possible damage during transit and remove packing material.
Use forklifts or trucks to move.
Remove packing material.
Do not tip or invert while handling.
You’ll find the item serial number, model and electrical ratings located on the nameplate. Write down information on the provided Maintenance Record found in the owner’s manual.

Capture Arm Installation

Tools required:

7/16 Socket or Wrench
9/16 Socket or Wrench
Torque Wrench

+ Perform Function Test

Before you use your unit, you’ll want to perform a function test to verify it’s in working order.

Confirm correct Voltage and Amperes
Close front and back doors.
Turn the power switch to “On”.
Look to confirm that the unit is level and stable. Verify nothing is obstructing extraction path.
Listen closely to the motor and suction sound of the unit. Are they within the expected noise limits?
Place hand on top of the unit and feel for any unexpected vibration. Place your hand in front of the intake surface to confirm the expected levels of suction.

+ Perform Routine Maintenance

Weekly Inspection- Empty Dust Drawer

Remove dust drawer and deposit accumulated particulate in appropriate waste container. (Dispose according to local regulations.)

Filter Replacement

As required.

Yearly Inspection

Clean labels and exterior surfaces.
Capture Arm: Check for tears in flex hoses and fitting of hose clamps.
Cabinet: Look for loose wiring.
ICS-360 Function Test:
- Open Cabinet Door (keep open).
- Remove Filter.
- Turn unit ON then OFF.
- Observe if ICS-360 cycle initiates (normal delay of 30 seconds).
- Observe if air nozzle passes the complete range (bottom-to-top) of acme shaft.

Troubleshooting

+ Your FRED Sr. unit does not turn on

Confirm correct voltage. Make sure the remote switch has been plugged into the correct voltage.
Check fuses. Make sure the fuses are intact and there hasn’t been a loss of power phase.
Check motor rotation. Confirm the correct rotation using the indication arrow located on the motor. If the unit fails to turn on, the unit’s motor could be in reverse rotation and spinning incorrectly. An electrician is required to address the problem.
If the problem continues, contact Diversitech support for assistance.

+ The cleaning mechanism is not functioning

Confirm correct voltage. Make sure the transformer (Primary and Secondary) has been plugged into the correct voltage.
Check the nozzle tip. The nozzle tip should contain 2 magnets. For the cleaning mechanism to function properly, the magnets need to be maintained in place at all times.
If the problem continues, contact Diversitech support for assistance.

+ Dust is escaping through the exhaust stack

Check the filter latch. Readjust the filter latch as needed to keep the filter sealed into place.
Verify the condition of the filter gasket. Check the filter gasket for bypass, damage tears or rips.
Check the inside of the cleaning mechanism. If the mechanism is dirty on the inside, maintenance is required.
If the problem continues, contact Diversitech support for assistance.

Guides

No data available.

A Closer Look at FRED Sr. Self-Cleaning Extractor

Get an in-depth look at FRED Sr. Self-Cleaning Extractor and explore its key features in action.
This video showcases how it works, its standout benefits, and why it’s the perfect choice for you. Watch now and experience the innovation firsthand!

Swipe Through the Details of FRED Sr. Self-Cleaning Extractor

Get an in-depth look at FRED Sr. Self-Cleaning Extractor and explore its key features in action. This video showcases how it works, its standout benefits, and why it’s the perfect choice for you. Watch now and experience the innovation firsthand!